Your process planning capacities are exhausted?
We support you with time calculations, capacity considerations, tool and fixture design as well as with NC programming and NC program optimization. Of course, we also offer our support in the practical implementation from the set-up process to the first good part.
Turnkey solutions in cooperation with our cooperation partners:
Device design, construction and production by our cooperation partner Wersoma
Planning, design and installation of automation solutions by our cooperation partner ABS
Implementation including commissioning of machines and automation of all kinds by our cooperation partner IDM
Design of special tools also for very demanding processes with our cooperation partners
NC programming and optimization for the following controls:
Siemens Sinumerik (all)
Heidenhain from iTNC530
Heller UniPro (all)
other controls on request
Time calculations / Studies
Technology planning of manufacturing processes including the design of optimum processing machines, clamping devices, processing tools, measuring and testing equipment, as well as cleaning systems, pre-assembly systems and leak testing systems
Support for entry processes of NC programs on the machine
Creating device solutions
Planning, design and optimization of tools for machining
Optimization of individual process steps in your existing production
Creation of process FMEA’s
Optimizations in the quality management
Quality planning for new projects
Implementation of APQP and review of quality concepts
Supplier development and implementation of potential analyzes
Development of complete technology solutions for your new projects
Determination of optimal material and production flows
Support your factory layout planning in DWG or DXF format
Development of your turnkey solution from the quotation drawing to the production line
temporary sales support by creating time studies and capacity calculations based on existing or new machines
Determination of feasibility assessments and risk analysis (RLA) based on technical drawings
Benchmarking for your new manufacturing facilities
Creation of detailed specifications when ordering new production facilities
You need a precise start of production with low start-up costs?
The installation of new production lines and production areas always carries different risks. We gladly support you in all project phases. From process planning to stable series production.
The installation of new production lines and production areas carries various risks. The complexity, the degree of novelty of processing machines and manufacturing processes or the initial maturity of the workpiece may differ. In order to be able to master these risks with reasonable effort, we direct and guide our projects in the project management with the methodical systematics of the PEP (Product Origination Process).
We offer our project management service for the planning, coordination, control and monitoring of new or complex projects in your company.
In doing so, we consider projects using different systems and teams at several locations, parallel and highly complex projects in the context of product development or projects that are characterized by a high degree of planning and control effort and a large number of technical changes.
Our project management applies:
in the on-schedule and quality-compliant transfer of machining centers for machining and the associated cleaning systems, pre-assembly systems, leak testing systems and measuring and test equipment
in complex planning for Turn Key Solution from the quotation drawing to the producing manufactoring line
at transfer of production equipment
in the organization of design changes in the current production plant
Direct Process Institute GmbH is a global service provider. We provide our customers with comprehensive coverage of the planning, installation and optimization of manufacturing processes within the process chain for the manufacture of individual components and assemblies as well as production and manufacturing plants for the mechanical engineering and automotive industries.
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